Tiếng ViệtFunction of the Crumbler Shaft in a Crumbler Machine
The Crumbler Shaft assembly is the core component of a crumbler machine, responsible for transmitting power and directly performing the crushing and crumbling process. It breaks down finished pellets into smaller, uniform particle sizes according to specific requirements, such as feed for young livestock, poultry, and aquaculture.
As the central element in the crumbling mechanism, the Crumbler Shaft assembly directly determines crumbling efficiency, uniformity of final particle size, the percentage of fine dust loss, and the overall operational stability of the crumbler machine.
Trục bẻ mảnh – Crumbler Shaft
Crumbler Shaft Machining at Tien Phat Mechanical
Machining of the Crumbler Shaft is a critical technical process in feed crumbling machines. This component directly generates the compressive and shearing forces required to break finished pellets into the desired particle size. It operates under heavy loads, continuous friction, and high compressive pressure between two counter-rotating shafts. Therefore, it requires in-depth knowledge of the crumbling mechanism, material properties, and practical experience in livestock and aquaculture feed processing machinery. Tien Phat Mechanical selects high-quality alloy steel with excellent wear resistance, load-bearing capacity, and deformation resistance, suitable for continuous operation and high-intensity working conditions.
The Crumbler Shaft at Tien Phat Mechanical is precision-machined using modern CNC systems, ensuring accurate tooth profile, tooth pitch, concentricity, and parallelism between the two shafts according to technical standards. High precision allows stable meshing of the shafts, effective working gap control, uniform crumb size, reduced fine dust generation, and minimized vibration during operation. Bearing seats, keyways, and assembly interfaces are machined with high accuracy to ensure stable torque transmission and long service life of the shaft assembly.
The product undergoes controlled heat treatment to optimize mechanical properties, enhance surface hardness of the teeth, improve wear resistance, and maintain tooth profile stability over time.
In addition, a strict quality control system is applied throughout the production process. With the support of modern measuring equipment and an experienced technical team, each Crumbler Shaft leaving the factory meets stringent technical requirements, ensuring smooth operation, higher crumbling efficiency, and optimized maintenance costs for feed production plants.
Technical Specifications
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Material: Alloy Steel
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Hardness: 54–56 HRC
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Heat Treatment: Vacuum heat treatment
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Types: Customized based on machine models and customer requirements
Ordering & Delivery
Optimized processes to minimize customer downtime:
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Quotation: Detailed response within 24 working hours
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Manufacturing Lead Time: 15-20 days, depending on Extruder Machine Shaft type and raw material
(urgent orders can be expedited) -
Shipping:
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Domestic: Door-to-door delivery within 2–5 days, depending on location
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Export: Support for various Incoterms (FOB, CIF, CIP, DDP, etc.) upon request
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Packaging: Rust-preventive oil coating, shrink wrapping, and sealed wooden crates compliant with export standards
Technical Support
Remote online technical support or on-site assistance at the customer’s factory, depending on requirements.
Commitment
With a team of experienced and professional engineers and technicians, Tien Phat ensures finished products with high precision that fully meet technical requirements and respond quickly to customer needs.
Tien Phat Mechanical place trust and reliability at the core of our operations and are committed to completing all orders on time while maintaining the highest quality standards. In the event of equipment issues, Tien Phat Mechanical pledge to provide prompt solutions and timely support to minimize downtime and losses for our customers.
Contact Information
Tien Phat Trading & Service Mechanical Company Limited
- Head Office: 237A National Highway 1K, Linh Xuan Ward, Ho Chi Minh City, Vietnam
- Branch Factory: No. 3, Cay Tram Residential Area, Tan Khanh Ward, Ho Chi Minh City, Vietnam
- Website: https://cokhitienphat.com
- Email: cokhitienphat@gmail.com
- Phone: (+84) 937 059 288
- Facebook: facebook.com/cokhitienphat
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